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All our Scooters undergo 100 point nut and bolt restorations. We
start with original unmodified matching number scooters. |
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Due to the climate in south Vietnam rust is not such an issue as it is
on bikes that have spent the last 40+ years in Europe. To start the
scooters are taken apart carefully and all items removed from the body.
The body is then stripped to bare metal and replacement metal welded in
if necessary. Next the steel of the bodywork is polished to a High finish, to remove any tarnish or oxidization. Immediately all panels are acid etch primed . Acid etch primer firstly etches into the metalwork sealing the bare metal and acting as a bonding agent between metal and zinc primer. The zinc primer is an anti rust treatment- very tough and durable. This is followed by 2k ICI high build primer, and finished with 2k ICI acrylic colour. Depending on paint used (either solid or metallic) we finish off with 2k ICI Clearcoat. Quite a process- both in terms of cost and labour. The end result it a perfect finish that lasts for many years. Infact ICI research quotes a 30 year life expectancy. Quite different form the average of 2 years for a typical restoration in Vietnam. |
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We are the only scooter restoration shop in Vietnam using this system, we are also the only company using a heated spray booth. Which is itself the only ICI spraybooth in all of Vietnam! The booth belongs to ICI international for whom I personally have trained Vietnamese body shops in modern painting techniques. We spend on average 19 times the amount on body restoration materials than other local Vietnamese scooter restorers. Are bikes are painted to last! |
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Once this is done and all metal work is sealed the bikes go
through the usual process of painting. However unlike any other
company restoring scooters in Vietnam all our paint products are
tough, durable long lasting 2 pack acrylic. |
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Engine & Gearbox |
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While all the above is going on, the engine and gearbox are subject to a
total rebuild. All our bikes receive all new bearings, gears
(where worn), dyno, piston and rings, barrel, cylinder, carburetor,
clutch, exhaust etc, etc… New seals and gaskets are used throughout. If
we come across a stripped thread we do not simply cut a larger thread in
like most people seem to… We repair and rethread to the original size. The casings are thoroughly checked, gently bead blasted and once given the thumbs up they are highly polished. This is a total engine and box rebuild. Requiring the bikes to be run in.
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Each of our bikes has an average of 1,870 man hours spent on
them by a team of 38 enthusiasts. Highly trained, each with many
years – if not decades of experience in restoration, most of our
staff are proud Vespa owners and club members too! |
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